This FRP pultrusion production line is designed for high-efficiency continuous manufacturing of fiberglass profiles, rebars, tubes, and custom sections. It combines a hybrid servo-hydraulic pulling unit with zone-independent PID-controlled heated dies, ensuring uniform curing and surface finish. The closed-loop resin bath automatically maintains liquid level and viscosity, reducing material waste while improving fiber wet-out consistency. A flying saw cutter synchronizes with pulling speed to achieve cut length tolerance of ±2 mm, critical for construction and infrastructure orders. All operations are managed through a PLC with a 7-inch touchscreen, allowing storage of up to 50 product recipes for quick changeovers. The modular die stand reduces tooling swap time by approximately 30%, and optional add-ons include automatic stacking arms, roll wrapping units, and remote diagnostic access via Ethernet. Each production line undergoes full video run-test before shipment, and electrical components comply with CE standards to simplify local acceptance. Energy consumption is lowered by segmented heating zones that only activate dies in use. Data from recent installations show first-pass yield above 97% for standard round rebars and square tubes. For complex profiles such as I-beams or cable trays, adaptive pulling speed control prevents internal cracking. The line also supports embedding of continuous roving, mat, or veil layers according to customer laminate designs. For overseas buyers, we provide a detailed factory acceptance test protocol, 3D layout drawing, and full electrical schematics. Spare parts such as die heaters, puller belts, and saw blades are sourced from globally compatible brands to reduce future supply risk. Whether your target output is 50 kg/h or 300 kg/h, the line can be scaled with additional creels, longer oven sections, or dual-saw stations. Video documentation of actual production runs for your specific profile shape is available upon request, along with a cost comparison against similar European and Chinese lines. This combination of automation, material efficiency, and after-sales support makes this FRP pultrusion production line a practical choice for both startup composite factories and established manufacturers expanding into pultruded products. Request a production simulation report with energy and throughput estimates based on your profile geometry.
Брошюра о продукте Hebei Fortis Technology Co., Ltd
Product Advantages
Hybrid drive traction system - The servo motor and hydraulic unit work together to achieve smooth start and stop as well as high torque output, suitable for lightweight profiles and heavy extruded parts.
Zone-independent heating mold - Multi-zone PID control, with a surface temperature difference of ≤ ±1.5℃ for the mold, reducing curing defects and improving the surface finish of the profiles.
Closed-loop resin impregnation - equipped with a liquid level sensor and an automatic refilling pump, reducing resin waste and controlling the variation in resin content within ±2%.
Intelligent cutting optimization - The fly-cutting system can dynamically adjust the cutting timing according to the movement speed of the profile, reducing the end burrs and the length error is ≤ ±2mm.
Remote operation support - Reserved Ethernet interfaces for devices, enabling remote parameter debugging and fault warning, reducing the response time for overseas customers in after-sales service.
Modular expansion design - Additional components such as film coating equipment, automatic stacking and palletizing machines, and label printers can be installed to achieve seamless upgrade of the post-processing automation.
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Тел.: +86 189 3266 2725
Электронная почта: sale@hbfortis.com
Добавь.: №8-1, улица Чжэньсин, город Матун, уезд Цзаоцян, город Хэншуй, провинция Хэбэй
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